Data & AI for Manufacturing

Transform operations, maximize production efficiency, and deliver real-time insights to unlock untapped profitability through Agentic AI and Machine Learning Driven solutions.

Benefits of AI Across Manufacturing

Revolutionizing Production Through AI & Data-Driven Solutions

 

Improved Production

AI streamlines operations, optimizes production parameters & enhances production efficiency.

Enhanced Quality

AI-driven quality control ensures consistent & high-quality products.

Demand Forecasting

AI optimizes production planning, reduces excess inventory, & minimizes stockouts.

Plant Safety

AI enhances workplace safety through predictive maintenance & fire/smoke/PPE detection.

Sustainability & Cost Reduction

AI minimizes waste, conserves resources & reduces operational costs.

Smart AI-enabled Factories

The integration of AI and Industry 4.0 creates autonomous & intelligent manufacturing factories.

Our AI Capabilities Across the Manufacturing Value Chain

Styled Table
Solutions Across Functions Machine Learning Computer Vision Agentic AI Natural Language Processing
Production Management AI Scheduling Agents Production Planning Optimization Automated Assembly Robots Automated Production Report Generation
Testing & Quality Management Predictive Quality Control Automated Visual Inspection Automated Defect Sorting Customer Feedback Analysis
Inventory Management Demand Forecasting Inventory Monitoring Systems Autonomous Inventory Robots Reordering Analysis
Maintenance Productive Maintenance Fault Detection and Diagnosis Agents in Maintenance Maintenance Scheduling via Chatbots
Labor & Personnel Employee Performance Analytics Personal Safety Enforcement Functional AI Agents Personalized Performance Feedback Generation
Supply Chain & Logistics Supply Chain Optimization Real-Time Shipment Tracking Automated Order Fulfillment Real-Time Order Tracking

Proven Business Impact

45%

Average reduction in unplanned downtime

30%

Improvement in overall equipment effectiveness

4.2X

Return on AI & data analytics investment

92%

Of clients report improved operational efficiency

Identify The Right AI Use Cases for Your Manufacturing Business

Fire & Smoke Detection Systems detect smoke or fire early using sensors to trigger alarms and safety measures.
AI ensures compliance with safety protocols by monitoring environmental and operational conditions
BOM Extraction Extract Bill of Materials (BoM) from CAD models to streamline production planning
AI generates optimized design alternatives based on input parameters, reducing material usage and improving performance.
Generative AI-based system allows users to interact with their data through conversational interfaces.
Use computer vision to identify defects in packaging and other visual quality issues.
Predict machine failures by analyzing historical performance data, minimizing unexpected downtime, ensuring consistent production quality.
Enhance product development by simulating and analyzing product performance, leading to fewer defects
AI ensures compliance with safety protocols by monitoring environmental and operational conditions
Use data analysis to identify potential safety hazards and enhance worker safety measures on the shop floor.
Create a digital replica of physical assets to monitor performance, predict failures, and optimize operations.
Analyze and optimize employee workflows and movement to improve productivity and reduce inefficiencies.
Analyze real-time data from CNC machines to optimize parameters and improve production efficiency
Optimize production schedules by simulating millions of scenarios, improving throughput and reducing costs
Accelerate data screening and enhances engineering productivity by creating dynamic knowledge graphs
Optimize product designs by analyzing BoM and previous project data to reduce engineering hours and accelerate time-to-market.
Identify and resolve product issues by analyzing comprehensive datasets, improving problem resolution speed
AI analyzes real-time CNC data to adjust feed rates, spindle speeds, and tool paths, optimizing performance, reducing waste, and boosting throughput.

Success Stories

{{item.authore_images_alt}}

Revolutionizing Predictive Maintenance in Manufacturing

We partnered with a large US aluminum manufacturer to help them shift from reactive to proactive maintenance
strategies.
{{item.authore_images_alt}}

Data-Driven Forecasting Optimization for Manufacturing

Data-driven demand forecasting in manufacturing enhances supply chain accuracy and inventory optimization, leading to better decision-making.
{{item.authore_images_alt}}

Gen AI Drives Hyper-Personalized Marketing for a Leading Global Car Component Manufacturer

Our Gen AI solution helped our client elevate their customer experience through hyper-personalized marketing.

Our Technology Partners

Featured Thought Leadership

Podcast with Industry Leaders

Nick Wojdyla

Dr. Prith Banerjee

Rohit Bhagwat

Our AI & Data Services for Manufacturing

Smart Factory Transformation

Implement comprehensive Industry 4.0 solutions that connect, automate, and optimize your entire production ecosystem.

  • IoT sensor integration & analytics
  • Predictive maintenance systems
  • Machine learning for process optimization
  • Real-time production monitoring

Quality Intelligence

Leverage AI-powered vision systems and advanced analytics to detect defects, identify root causes, and continuously improve product quality.

  • Computer vision quality inspection
  • Anomaly detection algorithms
  • Statistical process control automation
  • Root cause analysis tools

Supply Chain Intelligence

Gain end-to-end visibility and actionable insights across your supply chain to improve resilience, reduce costs, and enhance customer satisfaction.

  • Demand forecasting & inventory optimization
  • Supplier risk assessment & monitoring
  • Logistics visibility & optimization
  • Blockchain for traceability

Success Stories

Outeliner-detection
Global Automotive Components Manufacturer


Challenge:
 Reduce quality defects and associated costs while maintaining high production throughput.

Solution:  Implemented AI-powered vision system integrated with real-time analytics platform to detect and predict quality issues.

Results:

  • 83% reduction in quality escapes to customers
  • 65% decrease in quality-related costs
  • 12% improvement in overall equipment effectiveness (OEE)
  • Annual savings of $4.2 million across multiple production lines 
Ai
Leading Consumer Goods Producer

 

Challenge: Reduce quality defects and associated costs while maintaining high production throughput.

Solution:  Implemented AI-powered vision system integrated with real-time analytics platform to detect and predict quality issues.

Results:

  • 83% reduction in quality escapes to customers
  • 65% decrease in quality-related costs
  • 12% improvement in overall equipment effectiveness (OEE)
  • Annual savings of $4.2 million across multiple production lines 

Event host

Konverge.AI

Prateek Chandrayan
Co-founder & CEO

Event Agenda

4:00 PM – 4:15 PM | Introduction

Opening remarks by Robert

4:15 PM – 4:45 PM | Keynote Session

Topic: The Future of AI in Medical Device Manufacturing, Speaker- {Guest Speaker}

4:45 PM – 5:15 PM | Panel Discussion

Topic: Advancing AI in Manufacturing: Transforming Processes and Workflows

5:15 PM – 5:45 PM | Case Studies on AI in Medical Devices

Success stories and transformative AI applications in medical device manufacturing showcase.

5:45 PM – 7:00 PM | Social Hours & Dinner

Wrap up the evening with Food & Beverages, building meaningful connections and collaborations.

Discussion Topics

Scaling AI Initiatives in Manufacturing

    • Discussion on the journey from POCs to full AI project
    • Infrastructure Planning for AI
    • Best Practices for AI in Manufacturing
    • Costs and Scope of Optimization in AI
    • Overcoming Common Roadblocks in AI Implementations

 

Democratizing AI in Manufacturing

    • Strategies to foster AI adoption across all levels of the organization.
    • Real-world examples of AI applications in manufacturing processes.

Maintenance of AI Systems

    • Ensuring the longevity and efficiency of AI solutions.
    • Continuous monitoring, support, and iterative improvements.

Ethics, Observability, and Responsible AI

    • Discussion on ethical considerations and responsible AI practices.
    • Tools and frameworks for AI observability and transparency.

Future-Ready AI in Manufacturing

    • Talent and Skill Management for AI
    • Foundational knowledge required for AI POCs success
    • Emerging trends and future directions of AI in the industry.

Our Approach

Assessment

Comprehensive evaluation of manufacturing processes, data infrastructure, and improvement opportunities

Blueprint

Tailored AI & data roadmap aligned with your business objectives and capabilities

Assessment

Comprehensive evaluation of manufacturing processes, data infrastructure, and improvement opportunities

Assessment

Comprehensive evaluation of manufacturing processes, data infrastructure, and improvement opportunities

Assessment

Comprehensive evaluation of manufacturing processes, data infrastructure, and improvement opportunities

Book an AI Strategy Session

Fill this form to book a 30-minute Strategy Session with our CTO.

Featured Insights

White Paper: The Smart Factory of the Future

Explore how AI, IoT, and advanced analytics are transforming manufacturing operations and creating new opportunities for efficiency, quality, and innovation.

Industry Report: Predictive Maintenance - Beyond the Hype

Discover practical implementations of predictive maintenance technologies and how they’re delivering measurable ROI across diverse manufacturing sectors.

White Paper: The Smart Factory of the Future

Explore how AI, IoT, and advanced analytics are transforming manufacturing operations and creating new opportunities for efficiency, quality, and innovation.

Ready to Transform Your Manufacturing with AI?

Partner with us to enhance productivity, quality, and competitiveness through intelligent AI and data solutions.

To provide your business a competitive edge with our AI solutions

Contact Us