Guided Machine Maintenance

A listed company producing and exporting two and three wheeler. Our customer is also awarded as world’s best two and three wheeler manufacturing company.
 

Problem Statement

The company faced challenges in maintaining their machines, which resulted in frequent breakdowns and unplanned downtime. They needed a solution that could guide maintenance personnel through the maintenance process, ensuring that machines were properly maintained and reducing downtime.

Our Solution

  • Collected data on the company’s machines, including their performance, usage, and maintenance history.
  • Used Gen AI-powered maintenance guidance to analyze the collected data and provide maintenance personnel with step-by-step instructions on how to perform maintenance tasks.
  • Maintenance Task Management: Managed maintenance tasks, including scheduling, assigning, and tracking maintenance activities.
  • Real-Time Monitoring: Monitored machine performance in real-time, providing maintenance personnel with real-time data on machine health and performance.

Business Benefits

  • Decreased workplace accidents related to equipment failures by around 35%.
  • Our solution improved provided maintenance personnel with step-by-step instructions on how to perform maintenance tasks.
  • This reduced downtime by ensuring that machines were properly maintained and reducing the likelihood of breakdowns.
  • Reduced operating costs in the long run by preventing major equipment issues and the need for costly repairs.
  • Real-time data on machine health and performance was made available for maintenance personnel, allowing them to make informed decisions about maintenance activities.
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