Industrial Instrument Longevity

Our client is a leading provider of industrial automation and digital transformation solutions. The company builds automation and control systems which integrate various industrial components, such as programmable logic controllers, human-machine interfaces and sensors, which enable real-time monitoring and control of industrial processes.

Problem Statement

The company faced challenges in maintaining their industrial instruments, including the risk of obsolescence and the need for frequent replacements. They needed a solution that could help them extend the life of their instruments and reduce the risk of obsolescence.

Our Solution

  • Used Gen AI to continuously monitor the performance and condition of industrial instruments, identifying potential issues before they become critical.
  • Predictive Maintenance: Employed Gen AI algorithms to predict when maintenance or replacement of instruments would be required, enabling proactive and cost-effective interventions.
  • Obsolescence Management: Utilized Gen AI to analyze market trends, technological advancements, and end-of-life notifications to anticipate and mitigate the risk of instrument obsolescence.
  • Calibration Optimization: Applied Gen AI to optimize the calibration schedules of instruments, ensuring accurate readings while minimizing unnecessary downtime.

Business Benefits

  • Our solution extended the average lifespan of industrial instruments by 25%, reducing the need for frequent replacements.
  • The predictive maintenance capabilities of the Gen AI solution reduced maintenance costs by 18% by addressing issues before they escalated.
  • Our solution improved overall operational efficiency by 15% by minimizing unplanned downtime and optimizing calibration schedules.
  • The obsolescence management capabilities of the Gen AI solution reduced the risk of instrument obsolescence by 30%, ensuring long-term viability of the company’s assets.
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